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在工业生产的能量转换战场上,工业尾气发电机组如同一位 “变废为宝” 的勇士,将原本废弃的尾气转化为电能。然而,一旦气体发生泄漏,不仅会降低发电效率,更可能带来安全隐患。为了保障设备安全稳定运行,一场与气体泄漏的 “嗅觉保卫战” 时刻在上演,多种检测手段如同敏锐的 “嗅觉卫士”,精准捕捉每一丝异常。
On the battlefield of energy conversion in industrial production, industrial exhaust gas generators are like warriors who turn waste into treasure, converting the originally discarded exhaust gas into electrical energy. However, once a gas leak occurs, it not only reduces power generation efficiency but may also pose safety hazards. In order to ensure the safe and stable operation of equipment, a "smell defense battle" against gas leaks is constantly unfolding, with various detection methods acting like sharp "smell guards", accurately capturing every trace of abnormality.
光学检测技术堪称这场 “保卫战” 中的 “火眼金睛”。其中,红外成像检测方法利用气体对特定波长红外光的吸收特性来发现泄漏点。当含有泄漏气体的区域与周围环境存在红外辐射差异时,红外热像仪就像拥有透视能力的 “侦察兵”,能够捕捉到这种细微变化,将泄漏气体在画面中以不同颜色或明暗程度呈现出来,操作人员通过观察热像图,可快速定位泄漏位置,即便在复杂的设备结构中,也能精准找出泄漏点。激光检测技术同样不容小觑,它向目标区域发射特定频率的激光束,当激光穿过泄漏气体时,气体分子会与激光发生相互作用,导致激光的强度、频率等参数发生改变,通过检测这些变化,就能判断是否存在气体泄漏以及泄漏的程度,这种检测方式灵敏度高,可在远距离外实现对泄漏气体的快速检测,避免操作人员近距离接触危险区域。
Optical detection technology can be regarded as the "golden eyes" in this "defense battle". Among them, the infrared imaging detection method utilizes the absorption characteristics of gases towards specific wavelengths of infrared light to detect leakage points. When there is a difference in infrared radiation between the area containing leaked gas and the surrounding environment, the infrared thermal imager is like a "scout" with perspective ability, which can capture this subtle change and present the leaked gas in different colors or brightness levels in the picture. By observing the thermal image, the operator can quickly locate the leak location, even in complex equipment structures, and accurately find the leak point. Laser detection technology should not be underestimated. It emits a laser beam of a specific frequency towards the target area. When the laser passes through the leaked gas, gas molecules will interact with the laser, causing changes in parameters such as laser intensity and frequency. By detecting these changes, the presence and degree of gas leakage can be determined. This detection method has high sensitivity and can achieve rapid detection of leaked gas from a distance, avoiding operators from coming into close contact with dangerous areas.
传感器检测是 “嗅觉保卫战” 中的 “先锋部队”。催化燃烧式传感器通过催化作用使可燃气体在其表面发生无焰燃烧,燃烧产生的热量会引起传感器温度升高,进而导致其电阻值发生变化,通过检测电阻值的改变,就能确定可燃气体的浓度,以此判断是否出现泄漏;电化学传感器则利用气体在电极上发生的氧化还原反应产生的电信号来检测气体浓度,不同的气体在电极上的反应不同,产生的电信号也有差异,从而可以识别出特定的泄漏气体并监测其浓度。此外,半导体气体传感器凭借其对气体吸附和解吸后电导率发生变化的特性,对多种气体泄漏都能做出灵敏响应,这些传感器就像分布在设备各处的 “哨兵”,24 小时不间断地监测气体浓度,一旦浓度超过设定阈值,便立即发出警报。
Sensor detection is the "vanguard force" in the "olfactory defense battle". Catalytic combustion sensors cause flameless combustion of combustible gases on their surfaces through catalytic action. The heat generated by combustion causes the temperature of the sensor to rise, resulting in a change in its resistance value. By detecting the change in resistance value, the concentration of combustible gases can be determined to determine whether a leak has occurred; Electrochemical sensors use the electrical signals generated by the oxidation-reduction reactions of gases on electrodes to detect gas concentration. Different gases react differently on electrodes, resulting in different electrical signals. This allows for the identification of specific leaked gases and monitoring of their concentrations. In addition, semiconductor gas sensors, with their characteristic of changing conductivity after gas adsorption and desorption, can respond sensitively to various gas leaks. These sensors are like "sentinels" distributed throughout the equipment, continuously monitoring gas concentration 24 hours a day. Once the concentration exceeds the set threshold, an alarm will be immediately issued.
压力检测法是从气体泄漏引发的物理变化入手,堪称 “物理侦察兵”。在工业尾气发电机组的气体输送管道系统中,正常运行时管道内的压力处于稳定状态。通过在管道关键部位安装压力传感器,实时监测管道内压力变化。当某处发生气体泄漏时,泄漏点后方的压力会迅速下降,而泄漏点前方的压力则会有所上升,根据压力传感器采集到的这些压力波动数据,结合流体力学原理和管道结构参数,利用算法模型进行分析计算,就能准确判断出是否发生泄漏以及泄漏的大致位置,就像通过血压变化诊断人体健康问题一样,从压力数据中发现气体泄漏的 “病症”。
The pressure detection method starts from the physical changes caused by gas leaks and can be called a "physical reconnaissance soldier". In the gas transmission pipeline system of industrial exhaust gas generators, the pressure inside the pipeline is in a stable state during normal operation. By installing pressure sensors at critical parts of the pipeline, real-time monitoring of pressure changes inside the pipeline can be achieved. When a gas leak occurs in a certain area, the pressure behind the leak point will rapidly decrease, while the pressure in front of the leak point will increase. Based on the pressure fluctuation data collected by the pressure sensor, combined with the principles of fluid mechanics and pipeline structure parameters, using algorithm models for analysis and calculation, it is possible to accurately determine whether a leak has occurred and the approximate location of the leak, just like diagnosing human health problems through changes in blood pressure, and discovering the "symptoms" of gas leaks from pressure data.
声学检测技术则是 “听觉侦察兵”,利用气体泄漏时产生的特殊声音来发现隐患。当气体从管道或设备的缝隙中泄漏时,会因高速流动与周围介质摩擦产生独特的声波,这种声波的频率和强度与正常运行时的声音存在差异。声学检测设备通过高灵敏度的麦克风或声波传感器收集这些声音信号,再运用信号处理技术对采集到的声音进行分析,将其与预先设定的正常声音模式进行对比,一旦检测到异常声音特征,就可以判断出存在气体泄漏,并根据声音的传播特性和强度,大致确定泄漏点的位置,如同通过细微异响发现机器故障一般,从声音中捕捉泄漏的蛛丝马迹。
Acoustic detection technology is called "auditory reconnaissance", which uses the special sound generated when gas leaks to detect hidden dangers. When gas leaks from gaps in pipelines or equipment, it generates unique sound waves due to high-speed flow and friction with surrounding media. The frequency and intensity of these sound waves differ from those during normal operation. Acoustic detection equipment collects these sound signals through high-sensitivity microphones or sound wave sensors, and then uses signal processing technology to analyze the collected sound and compare it with a pre-set normal sound pattern. Once abnormal sound features are detected, it can be determined that there is gas leakage. Based on the propagation characteristics and intensity of the sound, the location of the leakage point can be roughly determined, just like detecting machine faults through subtle abnormal sounds, capturing the clues of leakage from the sound.
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