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柴油发电机组常见故障及处理方法

来源:https://www.huannengpower.cn/ 文章作者:济柴环能 发布时间:2022-04-28
掌握小诀窍,轻松解决~
Master the tips and solve them easily~
1、润滑油油位不正确,应检查润滑油油位,增加或排放。
1. If the lubricating oil level is incorrect, check the lubricating oil level, increase or discharge.
2、润滑油类型或牌号不对,应更换正确的润滑油。
2. If the type or brand of lubricating oil is wrong, replace the correct lubricating oil.
3、润滑油长时间没有更换,应定期更换润滑油。
3. If the lubricating oil has not been replaced for a long time, the lubricating oil should be replaced regularly.
4、润滑油滤清器堵塞,应定期更换三滤。
4. If the lubricating oil filter is blocked, replace the three filters regularly.
5、润滑油温度高,应检查修理或更换润滑油冷却器。
5. If the lubricating oil temperature is high, check, repair or replace the lubricating oil cooler.
6、曲轴轴承磨损或损坏,应检修或更换并寻找原因。
6. If the crankshaft bearing is worn or damaged, it shall be repaired or replaced and the cause shall be found.
7、减压阀损坏,应更换减压阀。
7. If the pressure reducing valve is damaged, replace it.
8、油底壳吸油滤阻塞,应检查修理或更换吸油管并清理吸油滤。
8. If the oil suction filter of the oil pan is blocked, check, repair or replace the oil suction pipe and clean the oil suction filter.
9、润滑油报警开关(传感器)或仪表故障,应检查控制屏,仪表,机体传感器,修理或更换,排除故障。
9. In case of failure of lubricating oil alarm switch (sensor) or instrument, check the control panel, instrument and body sensor, repair or replace and eliminate the fault.
润滑油消耗超标指南如下~
Guidelines for excessive consumption of lubricating oil are as follows~
1、润滑油泄漏,应检查并排除泄漏。
1. If the lubricating oil leaks, check and eliminate the leakage.
2、润滑油类型或牌号不对,应更换润滑油和滤清器,确保使用正确的润滑油。
2. If the type or brand of lubricating oil is wrong, replace the lubricating oil and filter to ensure that the correct lubricating oil is used.
3、涡轮增压器密封圈和轴承磨损,应检修或更换。
3. The turbocharger sealing ring and bearing are worn and should be repaired or replaced.
4、活塞、缸套、曲轴箱磨损严重,应检查原因,是否进入大修期。
4. The piston, cylinder liner and crankcase are seriously worn. Check the causes and whether they have entered the overhaul period.
2、冷却液温度过高怎么办?
2. What if the coolant temperature is too high?
方案一:冷却液不足,应添加冷却液。
Scheme 1: if the coolant is insufficient, add coolant.
方案二:散热器散热片阻塞,应寻找解决阻塞原因,清洗散热器。
Scheme 2: if the radiator fin is blocked, find the reason to solve the blockage and clean the radiator.
方案三:散热器通风不畅,应按安装要求,大通风面积,确保通风通常。
Scheme 3: if the radiator is not well ventilated, the ventilation area shall be large according to the installation requirements to ensure normal ventilation.
方案四:冷却风扇运行不正常,应检查风扇皮带张紧度,必要时更换皮带。
Scheme 4: if the cooling fan does not operate normally, check the tension of the fan belt and replace the belt if necessary.
方案五:风扇损坏,应检修或更换。
Scheme 5: the fan is damaged and should be repaired or replaced.
方案六:水泵损坏,应检修或更换。
Scheme 6: the water pump is damaged and should be repaired or replaced.
方案七:节温器故障,应更换。
Scheme 7: the thermostat is faulty and should be replaced.
方案八:喷油泵故障,应请授权人员检修或更换。
Scheme 8: if the fuel injection pump fails, please ask authorized personnel to repair or replace it.
方案九:供油定时不正确,查看喷油泵数据并请授权人员检修调整。
Scheme 9: the fuel supply timing is incorrect. Check the fuel injection pump data and ask authorized personnel for maintenance and adjustment.
方案十:环境(进气)温度过高,应保持机房通风,合理降低机房温度。
Scheme 10: if the ambient (intake) temperature is too high, keep the machine room ventilated and reasonably reduce the temperature of the machine room.
方案十一:机组过载严重,应控制负载,禁止机组长时间超载运行。
Scheme 11: if the overload of the unit is serious, the load should be controlled and the overload operation of the unit for a long time is prohibited.
方案十二:冷却液报警开关(传感器)或控制器故障,应检查控制屏,控制器,水温传感器,修理或更换,排除故障。
Scheme 12: if the coolant alarm switch (sensor) or controller fails, check the control panel, controller and water temperature sensor, repair or replace them to eliminate the fault.
3、燃油消耗超标应该怎么办?
3. What should I do if the fuel consumption exceeds the standard?
何问题,都要细心观察哟~
Any problem should be carefully observed~
No.1外部或内部燃油泄漏,应检查并排除泄漏。
No. 1 for external or internal fuel leakage, check and eliminate the leakage.
No.2空气滤清器阻塞,应定期更换。
No. 2 air filter is blocked and should be replaced regularly.
No.3高原空气稀薄,应降低功率运行。
No. 3 plateau air is thin, so the power shall be reduced for operation.
No.4发动机温度过低,应寻找原因。
No. 4 engine temperature is too low, find the reason.
No.5机组过载严重,应控制负载,禁止机组长时间超载运行。
If the overload of No.5 unit is serious, the load shall be controlled and the overload operation of the unit for a long time is prohibited.
No.6排气管受阻(背压力高),应检查排气管,控制背压。
No.6 if the exhaust pipe is blocked (high back pressure), check the exhaust pipe and control the back pressure.
No.7供油定时不正确,应查看喷油泵数据并请授权人员检修调整。
No. 7 oil supply timing is incorrect. Check the data of fuel injection pump and ask authorized personnel for maintenance and adjustment.
No.8气门间隙不正确,应检查并调整气门间隙。
No. 8 valve clearance is incorrect. Check and adjust the valve clearance.
No.9机组进入大修期限,应大修机组。
When the No. 9 unit enters the overhaul period, the unit shall be overhauled.
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