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燃气发电机的活塞环出现损坏是怎么回事?

来源:https://www.huannengpower.cn/ 文章作者:济柴环能 发布时间:2023-12-07

活塞环在使用中易出现严重磨损弹力减弱,内部结胶及折断等故障。活塞环在长期的使用过程中,受到高温高压和往复运动的影响,会出现磨损。当磨损达到一定程度时,活塞环的弹力开始减退,端隙侧隙和背隙也会逐渐增大,对燃烧室的密封作用会减弱。在活塞环的密封作用减弱后,柴油喷人燃烧室后就会出现燃烧不完全,燃烧室内产生的高温气体会通过活塞环的间隙进入曲轴箱,使活塞环内积炭增多,密封作用的减弱,也造成了润滑油上窜,使用的时间越长,活塞环内部结胶就会越多。活塞环折断一般是由于装配方法不正确或活塞环被积炭卡死所造成。

The piston ring is prone to severe wear, weakened elasticity, internal bonding, and breakage during use. During long-term use, piston rings may experience wear due to the influence of high temperature, high pressure, and reciprocating motion. When the wear reaches a certain level, the elasticity of the piston ring begins to decrease, and the end gap, side gap, and back gap gradually increase, weakening the sealing effect on the combustion chamber. After the sealing effect of the piston ring weakens, incomplete combustion will occur when diesel is injected into the combustion chamber. The high-temperature gas generated in the combustion chamber will enter the crankcase through the gap of the piston ring, causing more carbon deposits in the piston ring. The weakening of the sealing effect also causes lubricating oil to flow up. The longer the use time, the more adhesive will accumulate inside the piston ring. A broken piston ring is usually caused by incorrect assembly methods or the piston ring being stuck by carbon deposits.

燃气发电机

Gas generator

燃气发电机活塞环开口间隙的确定

Determination of piston ring opening clearance in gas generators

活塞环装人气缸后,切口处必须保持一定的间隙,此间隙称为活塞环的闭口间隙。若装人气缸后的间隙过小,活塞环会受气缸内高温的影响而膨胀致使活塞环折断;若装人气缸后的间隙过大,则会使活塞环出现严重漏气,导致柴油机功率不足,并会引发一系列故障。因此,维修人员在装配活塞环时一定要按柴油机维护说明书中的规定执行。

After the piston ring is installed in the cylinder, a certain gap must be maintained at the incision, which is called the closed gap of the piston ring. If the gap after installation in the cylinder is too small, the piston ring will expand due to the high temperature inside the cylinder, causing the piston ring to break; If the gap after installing the cylinder is too large, it will cause serious air leakage in the piston rings, resulting in insufficient power of the diesel engine and causing a series of malfunctions. Therefore, maintenance personnel must follow the regulations in the diesel engine maintenance manual when assembling piston rings.

20221024033604363.jpg

燃气发电机活塞环损坏的故障现象及修理

Fault phenomenon and repair of damaged piston rings in gas generators

燃气发电机在运转中排气管冒黑烟蓝烟,或润滑油内进入柴油且功率急速下降时,一般可认为是活塞环出现故障所致。活塞环价格较低,损坏后一般换用新件即可。

When the exhaust pipe of a gas generator emits black and blue smoke during operation, or when the lubricating oil enters diesel and the power drops rapidly, it can generally be considered as a failure of the piston ring. The price of piston rings is relatively low, and after damage, they are usually replaced with new parts.

燃气发电机活塞环平装进气缸套内,接口处要有必然的开口间隙。

The piston ring of the gas generator should be installed flat into the cylinder liner, and there should be a certain opening gap at the interface.

(1容量的确定:按机组长期持续运行输出功率能满足全工程计算负荷选择,在环槽中,沿高度方向要有必然的边间隙。超级豪华车的服务承诺是全球24小时到达(包括所需要配件,开口不要对着活塞顶部的涡流凹坑方向。

(1) Determination of capacity: According to the long-term continuous operation of the unit, the output power can meet the load selection of the entire engineering calculation. In the ring groove, there must be a certain edge gap along the height direction. The service commitment of the super luxury car is to arrive 24 hours a day worldwide (including required accessories, the opening should not face the direction of the vortex pit at the top of the piston).

(2台数的确定:一般设置通常为2台以上,倒角或切槽应向上。

(Determination of the number of 2 units: Generally, there are more than 2 units, and the chamfer or groove should be facing upwards.).

安装组合环时,以保证供电的连续性及适应用电负荷曲线的变化,再装扁平环和波形环。波形环上边装两片扁平环,才可以根据用电负荷的变化确定投入发电机组的进行台数,开口应相互错开。

When installing the combination ring, to ensure the continuity of power supply and adapt to changes in the electricity load curve, then install the flat ring and waveform ring. Two flat rings are installed on top of the waveform ring to determine the number of units to be put into the generator set based on changes in electricity load, and the openings should be staggered from each other.

各活塞环开口在互相错开120℃,并应根据负荷的重要性确定发电机组备用机组容量,

The openings of each piston ring should be staggered by 120 ℃ from each other, and the standby capacity of the generator set should be determined based on the importance of the load,

锥形断面活塞环,安装时锥面应向上。

The conical section piston ring should be installed with the conical surface facing upwards.

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